Infrastructure

About 225 imported power sewing machines along with a conveyor based delivery assembly which supplies garment portions to the tailors and a similar conveyer based pick-up assembly which removes stitched garments from the tailors along with a rejection assembly to remove garments that are of inferior quality are some of the major efforts taken to reduce the amount of time consumed in producing garments and the amount of labor required to produce each individual garment. The production manager along with the help of line supervisors ensures proper co-ordination and quality production. The production area is kept clean and free of dust particles. The entire production area is provided with convenient over head lighting and ventilation. To save time and ensure quality output, the factory is equipped with large cutting tables, an eight inch Eastman (blue streak) cutting machine, and a Band Knife Machine. By the end of this year, the number of sewing machines housed in each unit will be as follows:

 

  •  New factory = 350,
  •  Porur factory = 60
  •  Kanchipuram factory = 90
  •       Total Machines = 500

     

    Salient Features:

  •  Power Supply : 75 HP
  •  Logically designed production line
  •  Over head ducts for electrical wiring
  •  Safety measures like fire extinguishers
  •  Clean Toilets & Cafeteria
  •  24 Hrs Security Guards
  •  Social Norms.
  •  Safety & Security for all employees.

  • Machinery Details:

    Single Needle Machine ( JUKI )
    Double Needle
    V Thread Over Lock
    Edge Cutter
    Feed of the Arms
    Button Hole Machine
    Button Stitch Machine
    Cutting Machine
    Kansai – Special Machine 4 Needle Machine
    for attaching Elastic with complete set
    Band Knife Cutting Machine
    JUKI Model – Bar Tak Machine with Complete Set
    JUKI YOKE – Attaching Machine with complete set (1/4”)
    12KW Boiler with 6 Vaccum Tables & 6 Stream Irons
    Pin Point Machine – Saddle Stitch
    Double Needle Chain Stitch
    Eyelet Button Pressing Machine
    Needle Deduction Machine
    Thread Sucking Machine
    Fusing Machine
    Pattern Sewer

    225 nos.
    07 nos.
    12 nos.
    05 nos.
    02 nos.
    03 nos.
    02 nos.
    02 nos.


    02 nos.
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    02 nos.
    02 nos.
    01 no.
    03 nos.
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    01 no.
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    02 nos.
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